Flour Mill Machine

1 Product Overview and Use Case

The Wheat Flour Machine is a commercial grade grain milling unit engineered for reliable high capacity flour production in commercial environments Designed primarily for wheat processing it also grinds other dry grains including corn millets pulses and rice with consistent performance Constructed from galvanized steel or mild or SS steel contact parts depending on variant it combines durability hygienic operation and operational safety making it suitable for flour mills grocery wholesalers industrial kitchens coop societies and food processing units in India and abroad

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2 Key Features and Advantages

Commercial Efficiency and High Capacity

Available in models ranging from 50 to 120 kg per hour and up to 500 kg per hour or more for larger systems Common configurations include 10 HP or 75 HP motors delivering 100 kg per hour in industrial machines

Construction Quality

Crafted from galvanized steel with optional stainless steel contact parts for greater hygiene Certified with ISO or CE quality marks by leading manufacturers

Grinding Mechanism

Includes single or double chamber grinding often a roller or hammer based pulverizer for consistent fineness Some models are stoneless leveraging stainless steel impellers and liners for easy cleaning and long life

Dust Handling and Cleaning

Many variants include cyclone dust collectors blowers and graded screens to remove impurities and reduce flour waste Auto clean brushes and sieves ensure hygienic operation and low maintenance

Energy Efficient and Low Noise

Designed for lower power consumption typically 5 to 75 kWh per 100 kg per hour capacity featuring optimized motor chamber design for quieter and cooler operation

Automation and Control

While not fully computerized the machines support manual feed with automatic grinding cycles making operation simple yet efficient Some offer optional digital start systems and MCB protection switch gear

Long Lasting Durability

Service life over 15 years is typical Premium parts like FAG bearings CNC cut steel and rigid frames support heavy daily use Maintenance is minimal with easy to replace screens and simple cleaning procedures

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3 Technical Specifications

Values are typical and illustrative confirm your specific model for exact parameters

Specification Details
Material Galvanized steel frame mild or SS steel contact parts
Capacity 50 to 120 kg per hour standard up to 500 kg per hour industrial
Motor Power Usually 75 to 10 HP electric three phase
Operation Mode Semi automatic with manual feed hopper
Grinding System Single or double chamber hammer or pulverizer
Dust Collector Cyclone plus blower plus screens
Power Use Approx 5 to 75 kWh per 100 kg per hour output
RPM 1440 to 2880 RPM motor or chamber
Voltage 440 V three phase 220 V available for lower HP
Noise Level Low due to efficient chamber design
Weight 160 to 220 kg based on model and motor included
Dimensions Typically 48 x 36 x 64 varies by configuration
Warranty Usually 1 year

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4 Applications and Grain Compatibility

This machine handles a wide range of dry grains and pulses such as
Wheat maize or corn ragi jowar bajra
Rice pulses like chana moong urad
Small spice items like coriander sugar grains where dry and non oily

Specifically suitable for
Independent flour mills and atta shops
Cooperative and institutional kitchens
Bulk flour suppliers grocery stores factories
Commercial bakeries snack producers and agro management units

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5 Advantages Over Traditional Mills

Higher throughput than 12 to 14 inch stone mills which yield 30 to 50 kg per hour
Lower operational noise and power usage compared with rotary pulverizer types
Cleaner flour thanks to dust separation and screening systems
Less labor intensive quick setup easy cleaning minimal downtime
Hygienic design with stainless steel parts and powder coated exteriors
Finer consistency and better yield especially for machine with grader and cyclone setups

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6 Operational and Maintenance Insights

To maintain output and machine life feed only clean dry small sized grains under 1 cm non oily Wet or oily inputs can clog sieves and liners
Change screens every 3 to 5 years depending on usage replacement is easy and inexpensive
Regular cleaning of the hopper blades or liners and dust collector ensures consistent quality
Annual servicing of bearings and motors is recommended for industrial scale workloads
No need for specialized foundation in most models simplifying installation

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7 Market Position and Brands

Top manufacturers of similar commercial atta chakki and flour mill machines include
Mill Power Pvt Ltd offering 10 HP semi automatic machines 100 kg per hour with stainless steel contact parts and dual hopper systems widely exported to GCC and Southeast Asia
Aatomize Manufacturing Pvt Ltd known for cyclone equipped mills 80 to 100 kg per hour ISO or CE certified double chamber models with energy efficient motors
Traditional stone type mills from Ahmedabad manufacturers with 12 to 18 inch variants delivering 30 to 120 kg per hour with milder power consumption but lower throughput

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8 Business Benefits and ROI

Quick payback due to high daily throughput for example 1000 kg per day and low energy use
Low running costs high uptime and minimal operator skill required
Expansion capability modular systems let you start small and scale later
Product differentiation ability to market fresh pure atta with modern technology
After sales support spare parts and servicing available domestically or by export partners

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9 Ideal Customer Profiles

This machine is perfect for
Small to mid commercial millers 50 to 150 kg per hour operations
Flour shop entrepreneurs atta retailers
Institutional kitchens educational or canteen settings
Small grain processing units and spice flour mills
Exporters requiring equipment that meets CE or ISO standards for hygienic flour production

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10 Packaging Warranty and Support

Delivered in wooden packing suitable for transport and export
Typically comes with a 1 year warranty on mechanical parts plus dedicated service support
Extended coverage or spare parts packages may be available on request

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Summary

The Wheat Flour Machine is a high efficiency low noise and durable commercial milling solution built for 100 kg per hour capacity complete with features like double grinding dust control systems and galvanized or SS construction With low energy demands simple operation and long working life it is ideal for businesses looking to produce consistent hygienic flour at scale Whether you run a local flour mill institutional kitchen or agro processing unit this machine delivers flexibility value and performance with minimal fuss

 The Product is fed through the feed glass via the distributor and is distributed over the wholelength of feed rolls in a regular layer. The feeder rolls supply the product from the hopper into the pitch of the Rolls.The feeder rolls are driven from V-Belt fitted on Roll. The gap between the Rolls is adjusted according totype of product and grain size. The Rolls on differential speed. The fast Roll supported with a bearing isfixed to the body whereas the slow Roll Supported with bearing is adjustable to achieve the rolls pitch.The engagement and disengagement of the Rolls is done with a hand lever. The Roll cleaning is performedby brush or scraper. The product is taken out from discharge hopper after grinding. The provision for directlifting with pneumatic system is also provided on customers choice.